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Diamond Slurry & Paste Selection Guide

Application-based selection guide for diamond polishing and precision grinding — covering semiconductor, sapphire, optical glass, ceramic, mold and precision tool applications.

Diamond Slurry & Paste Selection Guide
Diamond Slurry & Paste Selection by Application

Selection Factors

Selection FactorInfluence on Performance
Material TypeDetermines abrasive compatibility and cutting behavior
Diamond Particle SizeControls removal rate and surface finish
Diamond ConcentrationAffects cutting efficiency and polishing performance
Carrier SystemInfluences lubrication, dispersion and cleaning performance
Processing MethodDetermines suitable product form

Why Selection Matters

Different materials and processing requirements call for different diamond abrasive solutions. The performance of diamond slurry and paste depends on:

  • Diamond particle size
  • Diamond concentration
  • Diamond type and crystal structure
  • Carrier system
  • Processing method
  • Surface finish requirements

Yuansu Diamond provides customised diamond slurry and paste solutions. Customers can achieve:

  • Material removal rate
  • Surface finish quality
  • Processing efficiency
  • Cost effectiveness
  • Process stability

Semiconductor Wafer Polishing

Semiconductor Wafer Polishing

Typical materials: silicon wafers, SiC wafers, sapphire substrates, GaN wafers.
Processing requirements: ultra-low surface roughness, minimal scratches, excellent surface uniformity, high process consistency.

ParameterRecommendation
Diamond TypePolycrystalline / Monocrystalline Diamond
Particle Size0.05 – 5 μm
ConcentrationLow to Medium
Carrier SystemWater-based slurry

Key advantages:

  • Narrow particle size distribution
  • Low oversized particle content
  • Reduced risk of surface defects

Typical applications:

  • Semiconductor wafer polishing
  • Advanced material finishing
  • Precision surface processing

Sapphire Polishing

Sapphire Polishing

Typical applications: LED substrates, optical windows, smartphone cover glass, precision optical components.
Processing requirements: high material removal efficiency, low surface damage, excellent edge quality, stable polishing performance.

ParameterRecommendation
Diamond TypeMonocrystalline Diamond
Particle Size0.5 – 10 μm
ConcentrationMedium
Carrier SystemWater-based / Oil-based

Key advantages:

  • High cutting efficiency
  • Stable polishing performance
  • Reduced subsurface damage

Typical applications:

  • LED substrate polishing
  • Optical window finishing
  • Smartphone cover glass polishing

Optical Glass Polishing

Optical Glass Polishing

Typical materials: optical lenses, precision optical components, quartz glass, infrared optical materials.
Processing requirements: excellent surface finish, low scratch rate, high polishing uniformity.

ParameterRecommendation
Diamond TypePolycrystalline Diamond
Particle Size0.1 – 3 μm
ConcentrationLow
Carrier SystemWater-based

Key advantages:

  • Smooth polishing performance
  • Excellent dispersion stability
  • Reduced polishing defects

Typical applications:

  • Optical lens polishing
  • Quartz glass polishing
  • Infrared optical material finishing

Ceramic & Hard Material Processing

Ceramic & Hard Material Processing

Typical materials: zirconia, alumina, silicon carbide, advanced ceramics.
Processing requirements: high material removal capability, stable cutting performance, long processing life.

ParameterRecommendation
Diamond TypeMonocrystalline Diamond
Particle Size1 – 20 μm
ConcentrationMedium to High
Carrier SystemOil-based / Water-based

Key advantages:

  • Strong cutting ability
  • High removal efficiency
  • Excellent wear resistance

Typical applications:

  • Zirconia ceramic grinding
  • Alumina ceramic finishing
  • Silicon carbide processing

Mold & Precision Tool Polishing

Mold & Precision Tool Polishing

Typical applications: carbide tools, mold steel, precision mechanical components, tool finishing.
Processing requirements: high surface brightness, fine polishing performance, stable processing results.

ParameterRecommendation
Diamond TypeMonocrystalline Diamond
Particle Size0.25 – 5 μm
ConcentrationMedium
Carrier SystemOil-based paste

Key advantages:

  • Fast polishing performance
  • Excellent surface brightness
  • Easy cleaning after polishing

Typical applications:

  • Carbide tool polishing
  • Mold steel finishing
  • Precision mechanical component polishing

Particle Size Guide

Particle size directly affects polishing performance.

Particle SizeProcessing CharacteristicsTypical Applications
50–100 nmUltra-fine finishingCMP, semiconductor polishing
0.1–0.5 μmHigh precision finishingOptical components, wafers
0.5–3 μmBalance between efficiency and finishSapphire, ceramics
3–10 μmGeneral precision polishingPrecision machining
Above 10 μmHigh removal efficiencyGrinding and rough polishing

Concentration Guide

Diamond concentration directly affects cutting efficiency, polishing speed, surface quality and processing cost.

Concentration LevelCharacteristicsSuitable Applications
Low ConcentrationBetter surface finish, lower aggressivenessUltra-precision polishing
Medium ConcentrationBalance between efficiency and qualityGeneral polishing
High ConcentrationHigher removal rate and stronger cuttingFast grinding and material removal

Selection by Outcome

If your priority is…RecommendedSuitable Applications
High Material Removal Larger diamond particles
Medium-to-high concentration
Strong cutting diamond type
Hard material grinding, tool processing, high-efficiency machining
High Surface Quality Smaller particle size
Narrow particle distribution
Low oversized particle content
Semiconductor wafers, sapphire substrates, optical components
Ultra-Precision Polishing Nano or sub-micron diamond particles
Highly controlled particle distribution
Low-defect formulation
CMP polishing, precision optics, advanced ceramics

Customised Solutions

Yuansu Diamond provides:

CustomisationDescription
Customized particle sizeMatched to your application needs
Customized concentrationOptimised for material removal vs surface finish
Customized carrier systemWater-based, oil-based or paste
Optimized particle distributionTight PSD for stable processing

Request an application recommendation

Tell us your material, processing method and surface finish target — our technical team will help select suitable diamond particle size, concentration level and carrier formulation from the Yuansu Diamond range.

Request diamond slurry recommendation

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